Online Liquid Analyzer

Short description

Industrial explosion-proof design, can be used for online analysis of chemical product production processes, suitable for continuous flow reactors and batch reactors

Technical highlights

• In situ: No sampling required , avoiding contact with hazardous samples

• Real-time results: results provided within seconds

• Continuous monitoring: continuous monitoring throughout the entire process

• Intelligent: Automatically provide analytical results

• Internet connectivity: timely feedback of results to the central control system

Introduction

The production processes in chemical, pharmaceutical, and materials engineering require continuous analysis and monitoring of components. JINSP provides on-site, online monitoring solutions for production, enabling in-situ, real-time, continuous, and rapid online monitoring of the content of various components in reactions . This helps to determine the reaction endpoint and to indicate abnormalities in the reaction.

Typical applications

1. Monitoring of Extreme Conditions in Chemical Reactions/Biological Processes
Under extreme conditions such as strong acids or bases, high temperatures and pressures, strong corrosiveness, and highly toxic reactions, conventional analytical methods face challenges in sampling, and analytical instruments may be unable to withstand the reactivity of samples. In such scenarios, online monitoring optical probes, designed specifically for compatibility with extreme reaction environments, stand as the unique solution.
Typical Users: Production personnel involved in extreme condition chemical reactions from new materials enterprises, chemical companies, and research institutions.

2. Chemical Reactions/Biological Processes Require Timely Intervention in Case of Anomalies or Reaction Endpoints.
In processes such as biological fermentation and enzyme-catalyzed reactions, the activity of cells and enzymes is easily influenced by relevant components in the system. Therefore, real-time monitoring of abnormal content of these components and timely intervention are crucial for maintaining efficient reactions. Online monitoring can provide real-time information about the components.
Typical Users: Research and production personnel in biotechnology companies, pharmaceutical/chemical enterprises involved in enzyme-catalyzed reactions, as well as peptide and protein drug synthesis enterprises

3. Product quality/Consistency Control in Large-Scale Production

In the large-scale production of chemical/biochemical processes, ensuring the consistency of product quality requires batch-by-batch or real-time analysis and testing of reaction products. Online monitoring technology can automatically check the quality control of 100% of batches due to its speedand continuity advantages. In contrast, offline detection techniques, frequently depend on sampling inspections, which exposes non-sampled products to potential quality risks as a consequence of their intricate procedures and delayed outcomes.
Typical Users: Process production personnel in pharmaceutical and biopharmaceutical companies;production personnel in new materials and chemical enterprises

Product specifications

Model	RS2000PAT	RS2000APAT	RS2000TPAT	RS2000TAPAT	RS2100PAT	RS2100HPAT
Appearance
Features	High sensitivity	Cost-effective	Extreme sensitivity	Cost-effective	High applicability	High applicability, high sensitivity
Number of detection channels	1. Single channel
Chamber dimension	600 mm（width）× 400 mm（depth）× 900 mm（height）
Device dimension	900 mm（width）× 400 mm（depth）× 1300 mm（height）
Operating temperature	-20 ~ 50 ℃
Explosion Protection Rating (Main Unit)	Ex db eb ib pzc ⅡC T4 Gc / Ex ib pzc tb ⅢC T130°C Dc
Thermostat	Three-level temperature control system design can operate stably for a long time in an environment of -20 ~ 50 ℃ , and is suitable for online monitoring environments in different factories
Connectivity	RS485 and RJ45 network ports provide Mod Bus protocol, can be adapted to many types of industrial control systems and can feedback results to the control system.
Probe	One standard 5 m non-immersed fiber optic probe (PR100)
Multi-component monitoring	Simultaneously obtain the content of multiple components during the reaction process, collect single-channel signals continuously in real-time, and the substance content and change trend can be given in real-time, enabling intelligent analysis of unknown components during the reaction process.
Consistency	Patented algorithms for device calibration and model transfer ensure data consistency across multiple devices
Smart modeling	Intelligent matching of optimal algorithms, or customize multiple machine learning models according to the needs of one-click automatic modeling
Self-learning modeling	Equipped with self-learning modeling capabilities, it eliminates the need for sampling and manual modeling. It can intelligently select optimal collection parameters, monitor changes in various components within the system in real-time, automatically identify and assist in analysis. This aids in understanding and monitoring reactions without the need for manual intervention
24h working	Built-in real-time automatic calibration and self-test, thermostatic control and positive pressure protection. Works well in high and low temperatures, explosive and corrosive environments.
% Relative humidity	0~90%RH
Power supply	900 W (max)；500 W (typical running)
Pre-heating time	＜60 min

Model	RS2000PAT-4	RS2000APAT-4	RS2000TPAT-4	RS2000TAPAT-4	RS2100PAT-4	RS2100HPAT-4
Design/Appearance
Features	High sensitivity	Cost-effective	high sensitivity	Cost-effective	High applicability	High applicability, high sensitivity
Number of detection channels	4, Four-channel switching detection	4, Four-channel switching detection	4 ，4,Four-channel switching detection,simultaneous detection across four channels.	4, Four-channel switching detection	4, Four-channel switching detection	4, Four-channel switching detection
Chamberdimension	600 mm（width）× 400 mm（depth）× 900 mm（height）
Device dimension	900 mm（width）× 400 mm（depth）× 1300 mm（height）
Operating temperature	-20 ~ 50 ℃
Explosion protection rating(Main Unit）	Ex db eb ib pzc ⅡC T4 Gc / Ex ib pzc tb ⅢC T130°C Dc
Thermostatic functions	Three-level temperature control system design can operate stably for a long time in an environment of -20 ~ 50 ℃ , and is suitable for online monitoring environments in different factories.
Connectivity	RS485 and RJ45 network ports provide Mod Bus protocol, can be adapted to many types of industrial control systems and can feedback results to the control system.
Probe	One standard 5 m non-immersed fiber optic probe (PR100)
Multi-component monitoring	Simultaneously obtain the content of multiple components during the reaction process, collect single-channel signals continuously in real-time, and the substance content and change trend can be given in real-time, enabling intelligent analysis of unknown components during the reaction process.
Consistency	Patented algorithms for device calibration and model transfer ensure data consistency across multiple devices
Smart Modeling	Intelligent matching of optimal algorithms, or customize multiple machine learning models according to the needs of one-click automatic modeling.
Self-learning modeling	Equipped with self-learning modeling capabilities, it eliminates the need for sampling and manual modeling. It can intelligently select optimal collection parameters, monitor changes in various components within the system in real-time, automatically identify and assist in analysis. This aids in understanding and monitoring reactions without the need for manual intervention
24h working	Built-in real-time automatic calibration and self-test, thermostatic control and positive pressure protection. Works well in high and low temperatures, explosive and corrosive environments.
% Relative Humidity	0~90%RH
Power supply	900 W (max)；500 W (typical running)
Pre-heating time	＜60 min

Usage modes

The RS2000PAT/RS2100PAT can be used in two ways in large-scale production.

The first way is to use an industrial immersion long probe to go deep below the liquid surface of the reaction system to monitor the reaction components, which is more suitable for kettle type batch reactors;

The second way is to use the flow cell to bypass to connected probe for online monitoring, which is more suitable for continuous flow reactors and other types of reaction vessels.